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UNDERGRAD THESIS  -- DETECTION DEVICE DESIGN

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OVERVIEW

Individual Project

Undergraduate Thesis

January - June 2015

THE JOURNEY

Identify Opportunity

Ideation

Concept Reginement

3D Modeling

Final Report & Presentation

MY ROLE

Research

Conceptualization

3D Modeling

Final Report

Final Presentation

THE CHALLENGE

 

Hub bearings are one of the most crucial parts of vehicles as it bears various forces and dynamic torques of cars. The quality of hub bearings will affect the safety of vehicles. During the manufacturing process, cracks appear inevitably at the riveting parts of hub bearings which will cause great danger. Therefore, it is necessary to have a mechanism to detect the tiny cracks on hub bearings.

THE TESTED BEARING

There are four man-made cracks in different positions on the tested bearing.

FINAL PRODUCT

 

The whole system is made up with four sections: conveyor belts, mechanical arm and its position adjusting mechanism, testing plane (sensors and their position adjusting mechanism) and screening mechanism.

 

SECTION VIEWS

CONVEYOR BELT

LIFTING MECHANISM (MECHANICAL ARM)

TRANSVERSE AND LONGITUDINAL POSITION ADJUSTING MECHANISM FOR THE MECHANICAL ARM

TESTING HEAD

TESTING PLANE

SCREENING DEVICE

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